Operator
Ladies and gentlemen, welcome to the Koppers Holdings Inc. Fourth Quarter 2011 Earnings Conference Call on the 16th of February 2012.
[Operator instructions] I will now hand the conference over to Mr. Michael Snyder.
Please go ahead, sir.
Michael Snyder
Thanks, Carla [ph], and good morning everyone. Welcome to our fourth quarter conference call.
My name is Mike Snyder and I'm the Director of Investor Relations for Koppers. At this time, each of you should have received a copy of our press release.
If you haven’t, one is available on our website or you can call Rose Helenski at 412-227-2444 and we can either fax or e-mail you a copy.
Michael Snyder
Before we get started, I’d like to remind all of you that certain comments made during this conference call may be characterized as forward-looking under the Private Securities Litigation Reform Act of 1995. These forward-looking statements may be affected by certain risks and uncertainties, including risks described in the company’s filings with the Securities and Exchange Commission.
In light of the significant uncertainties inherent in the forward-looking statements included in the company’s comments, you should not regard the inclusion of such information as a representation that its objectives, plans and projected results will be achieved. The company’s actual results could differ materially from such forward-looking statements.
I'm joined on this morning’s call by Walt Turner, President and CEO of Koppers and Leroy Ball our Chief Financial Officer. At this time I’d like to turn over the call to Walt Turner.
Walt?
Walter Turner
Thank you, Mike. And welcome, everyone to our 2011 fourth quarter conference call.
I’d like to begin by reviewing 2011 in total before focusing specifically on the fourth quarter results. 2011 was a historic year for Koppers.
In the year that we celebrated our fifth anniversary as a public company, we posted a record sales year of $1.5 billion which represented a 24% increase over 2010. As a result of that record sales year, we were able to report an adjusted EPS of $2.80 which represents a 21% improvement over our 2010 adjusted EPS of $2.32.
When I look back at the challenges that we experienced last year, I am especially pleased with our achievements and earnings growth.
Walter Turner
In most regions of the world, we were faced with significant increases in coal tar cost that due to the nature of our contracts we were unable to immediately pass on to our customers. For the year, coal tar cost increased on average by approximately 9%.
Price increases for our coal tar base products more than offset those increase in terms of dollars. However, we were not able to increase prices to the level that would have allowed us to maintain profit margin percentages.
Our carbon black operations in Australia suffered during the fall of 2011 recording an operating loss of $2.6 million compared to an operating profit of $200,000 for 2010. As a strengthening of the Australian dollar made it increasingly difficult for us to compete in what had become primarily an export business.
Coupled with an uncertain environment for the cost and supply of raw materials, we were forced to make the difficult decision to cease operations at the plant in December.
In Europe, operating issues resulted in our naphthalene plant in Denmark being down for about 45 days beginning in late November but the problems have been corrected and the plant has been fully operational as of mid-January. This along with the softening of the European economy resulted in the fourth quarter being the only quarter of 2011 that our European operations did not significantly outperformed to the prior quarter.
On the positive side, we completed the full integration of the Cindu Chemicals acquisition and substantially completed the integration of the Fortech [ph] rail joint bar business into our operations during 2011. And both businesses contributed meaningfully to our increased earnings.
In response to our railroad customer request, we moved forward with the installation of borate retreatment for railroad ties at four of our tie treating plans in the U.S. which will be a win-win scenario for both of us.
The railroads will be inserting a tie with increased life in higher decay areas in the south and we will be supplying a higher quality product that enhances our relationships with our customers. We continue to solidify our relationships with our major customers in both business segments as we completed negotiations on a number of long-term sales contracts that we think will better address some of the large dilution elements that we have been experiencing in past years.
On the litigation front, we improved our risk profile by selling the Grenada toxic-tort cases in the amount of $3 million which we accrued in December 2010 but actually paid out in the third quarter of 2011. In addition to the Grenada cases, we also had several other positive developments occur in 2011 in regard to outstanding litigation that we believe reduces the Company’s overall risk and puts us in the best position from an open litigation standpoint that we have been in for some time.
The net leverage ratio continues -- our -- excuse me, our net leverage ratio continue to improve in 2011, as we finish the year with net debt of 1.7 times our full year adjusted EBIDTA. We believe the combination of these things, along with the general improvement in our end markets contributed to us being added to the S&P SmallCap 600 index back in March, which has increased our exposure to the investment community.
As you may have seen, we announced an increase to our quarterly dividend to $0.24 a share from $0.22, representing a 9% increase. The increase will not hamper our efforts to grow the business through acquisitions or keep us from deploying cash for other priorities that we believe will also increase shareholder value.
The increase is a reflection of the strength of our liquidity position combined with our confidence in the outlook for our business and end-markets.
Now, on to the fourth quarter, in regard to our fourth quarter sales -- fourth quarter results, sales increased by 25%, and adjusted EBITDA increased by 12% over the prior year quarter after excluding the impact of the plant closure in Australia. Adjusted EBITDA for the fourth quarter, was negatively impacted by a total of $2.9 million compared to the prior year quarter due to the carbon black operating loss and the naphthalene plant outage.
In our global Carbon Materials and Chemicals business revenues grew by $63 million where 32% of the prior quarter benefiting from increased aluminum production that resulted in higher volumes and prices for carbon pitch. Our pitch volumes increased 34% over the prior quarter as all regions except Australia enjoy increased demand.
During the fourth quarter, we were able to increase our average global pitch pricing over the third quarter levels. This increase in product pricing was driven by quarterly and semi-annual pricing adjustments which allowed us to recover the increased raw material cost we experienced in the first half of the year.
Global aluminum demand continues to be strong with projections of a 7% increase in global consumption in 2012 after an increase of 10% in 2011, as the major end markets including aerospace, automotive, packaging and construction, have increased global consumption of aluminum on a year-over-year basis. We continue to see strong pricing for our carbon black feedstock which is totaled into the rubber markets as average prices were up 14% in the fourth quarter compared to the prior year quarter.
Naphthalene volumes were flat compared to the prior quarter due mainly to an outage experienced to other plants in Denmark during the fourth quarter. As a reminder, this product is primarily - is used primarily as an additive for high strength concrete used in the construction industry.
Our Phthalic Anhydride business continued to provide increased profitability as prices were up 28% over the prior year quarter driven by higher orthoxylene prices. The average price for orthoxylene increased on average of $0.60 for the fourth quarter compared to an average of $0.50 cents for the fourth quarter 2010.
This increase reflects higher crude oil prices which increased from an average of $79 a barrel in the fourth quarter of 2010 to an average of $94 a barrel in the fourth quarter of 2011. Orthoxylene prices have subsequently increased to a historic high of $0.69 a pound in February.
For our Railroad & Utility Products business, higher sales prices and volumes for crossties sold to the commercial customers resulted an increase in sales of $8 million or 8% of the fourth quarter compared to last year’s fourth quarter. As of December 31st, we had 6.2 million untraded crossties on hand with other plants compared to 5.9 million at the end of 2010.
Tie insertions for 2012 are expected to be in the 20 million plus range similar to the estimated insertions for 2011. We continue to see strength in the commercial crosstie market as volumes are up 71% for the fourth quarter over the prior year quarter.
The extension of the 6 section 45 tax credits for new construction projects had a positive impact on the commercial market. These tax credits expired at the end of the year, but there are several bills pending in the Congress that would allow for an extension of the tax credits.
Even without the extension of the credits, we see the potential for continued strong demand in 2012 as the short line railroads continue to operate their rail lines to accommodate heavier car loads for the Class 1 railroads. In fact, we currently have a sales backlog of about 755,000 crossties for the commercial railroad market as compared to about 600,000 ties at this time last year.
Finally, in regard to 2011, we have made major progress in updating our strategic plan and have recently modified our investor presentation for reflected changes that came from that process. We have also added more transparency to our long-range goals and how we expect to achieve our continued growth in financial performance.
We will continue to keep you updated on our progress as we move forward. After Leroy completes the financial review, I’ll give you a status update on our foreign market as well as offer a few thoughts on 2012.
Leroy?
Leroy Ball
Thanks, Walt. Looking at the consolidated results, sales for the fourth quarter increased by 25% or $77 million to $385 million compared to the prior year quarter as volume increases in both carbon materials and chemicals and railroad utility products drove significant sales increases in both business units compared to the prior year.
Fourth quarter adjusted EBITDA with $29.7 million or $3.1 million higher than 2010 fourth quarter adjusted EBITDA of $26.6 million. As mentioned earlier, fourth quarter EBITDA was negatively impacted by $2.9 million for the carbon black operating loss.
And that has been played down [ph] as compared to the fourth quarter of 2010. We continue to see improvement in overall product demand.
And as expected, we saw prices as well as volumes increase over the prior year quarter.
Leroy Ball
Adjusted net income and adjusted earnings per share for the fourth quarter of 2011 were $8 million and $0.37 per share compared to $7.9 million and $0.38 per share for the fourth quarter of 2010. During the quarter, we had several items that affected our comparative results.
Beginning with tax, our tax expense as the percent of pre-tax earnings for the fourth quarter was 45% compared to 34% in the September year-to-date period due to a non-favorable mix of U.S. and foreign earnings and certain industries tax adjustments.
Since the required change in the annual effective tax rate was all pushed into the fourth quarter, the negative impact to adjusted EPS for the fourth quarter was approximately $0.07 per share.
We incurred an operating loss of $1.5 million for the carbon black plant in the fourth quarter, which is $1.1 million more than the average loss for the first 3 quarters as operations continue to wind down. The estimated impact of the naphthalene plant outage in the fourth quarter was about $800,000 on a pre-tax basis.
Finally, our depreciation expense increased by $700,000 over the third quarter as many projects were completed and capitalized during the fourth quarter and we recorded 6 months of depreciation expense on these assets due to our half-year convention depreciation policy. Because of this, our fourth quarter depreciation expense is $7.8 million excluding the write-off of the carbon black facility does not reflect the 2012 quarterly run rate.
Currently, we expect our depreciation expense in 2012 to approximate our 2011 full-year adjusted number of $28.6 million.
For the year 2011, consolidated sales increased 24% of $1.5 billion as both segments enjoyed higher volumes over the prior year. SG&A expenses for the year increased by $12 million and included about $3 million of foreign exchange.
$2.1 million of expense as the result of the effect of declining interest rate on our post-retirement benefit plan liabilities, $1 million of costs related to the Netherlands consolidation project and approximately $700,000 of IT cost primarily related to the implementation of our ERP system at certain locations. The remainder of the increase is due primarily to increase compensation and benefit expenses, partly as a result of a full-year of SG&A for the Cindu acquisition along with the impacts and the acquisition of the rail joint bar business in December 2010.
As a percent of sales, even with these additions, SG&A actually dropped to 4.9% in 2011 to 5.1% in 2010. For 2012, our expectation is that overhead should be relatively flat from a dollar perspective which means that we’re driving sales that should provide a boost to operating profit margin.
Adjusted EBITDA for 2011 increased by 13% to $148.4 million driven by stronger results from both business segments. Adjusted EPS for 2011 amounted to $2.80 representing a 21% increase over 2010 adjusted EPS of $2.32.
Looking at our carbon materials and chemicals business segment, fourth quarter sales for CM&C increased 32% or $53 million, to $258 million compared to the prior year quarter. The increase consisted of a $31 million increase in volumes due mainly to pitch and creosote, a $28 million increase in pricing that was driven by carbon pitch and phthalic anhydride and an increase of $4 million from the effective foreign currency translation.
In the fourth quarter, we saw positive growth year-over-year in the 3 main components of our carbon materials and chemicals business. Carbon materials had a 23% or $46 million increase in sales - in sale volumes, prices, and foreign currency translations were higher.
Sales of distillates, which include third-party creosote sales and carbon black feedstock, increased 4%, or $8 million due to higher prices for carbon black feedstock and higher volumes and prices for creosote compared to the prior year quarter. Third main component, coal tar chemicals increased 2%, or $3 million as higher phthalic anhydride prices were partially offset by lower prices for naphthalene compared to the prior year quarter.
On a year-to-date basis, sales for 2011 for carbon materials and chemicals, increased by $220 million or 28% driven by higher volumes in prices for carbon pitch and distillates, and higher prices for phthalic anhydride. Carbon materials and chemicals adjusted operating profit for the quarter of $17.4 million increased from $17.3 in the fourth quarter of 2010 which equates to operating profit margins of 6.7% and 8.8% respectively.
Operating margins fell as improved pricing for carbon pitch, carbon black feedstock and phthalic anhydride was offset by higher raw material cost, operating loss at the carbon black plant in Australia, and the impact of the naphthalene plant outage in Denmark.
Glad to report that our Chinese operations reported another positive operating profit for the fourth quarter, of $0.5 million compared to an operating loss of $0.4 million in the fourth quarter of 2010, as tar prices decline and pitch prices increased over the prior year quarter. Our European CM&C business have challenging quarter compared to last year due to operating issues that resulted in a shutdown of our naphthalene plant in Denmark for about 1.5 months.
Now the fourth quarter results were lower than the prior year quarter for Europe, the results for the year was substantially improved over 2010 driven by the improved results of our Netherlands business as the expected synergies from the March 2010 acquisition of Koppers Netherland was realized. In Koppers Netherland, I’m pleased to report that we have completed the final phase of our European integration project that should result in a 2% to 4% reduction in our consolidated tax rate on an annualized basis beginning in 2012.
We incurred a fourth quarter tax charge of $3.5 million dollars related to this project, plus approximately $1 million of consulting expense during the year as an expense through the operations. Adjusted operating costs for carbon materials and chemicals for the year ended December 31, 2011 amounted to $85.5 million or 8.4% compared to $77.1 million or 9.7% in 2010.
With the reduction in margins due to higher raw material costs, operating losses for our carbon black plant in Australia and the naphthalene outage in Denmark in the fourth quarter.
As announced previously, due to deteriorating operating conditions, we have closed our carbon black plant in Australia, resulting in impairment and closure costs of approximately $41 million in the fourth quarter. As mentioned in our press release, we expect the overall cash impact of the closure to be neutral or even positive as a result of our reduction in working capital as operations ceased.
Sales of railroad and utility products increased $15 million or 13% to $127 million in the fourth quarter compared to the fourth quarter of 2010. The increase consisted of $7 million from higher sales volumes driven by increased sales of treated and untreated crossties with the Class 1 railroads in commercial customers, combined with the sale of rail joint bar products, in $8 million for higher pricing due mainly to increase demand for commercial crossties.
Adjusted operating profit for the quarter increased to $4.6 million from $3.4 million with adjusted operating margins at 3.6% compared to 3% in the prior year quarter. Higher volumes in prices for our railroad products in the fourth quarter of 2011, highlight the relative strength of the railroad business compared to this point last year.
As you may have seen, earlier in the week, we announced the plant closure of our wood treating plant in Granada, Mississippi. While we don’t disclose profitability by plant locations, I will just say that this plant has run at an operating loss over the past couple of years and future commercial prospects and operating conditions for that location do not indicate that things will turn around.
The plant which primarily treats utility faults [ph] is expected to cease operations around the end of July, at which point, treatment services will be transferred to other Kopper facilities where we will be able to use excess capacity. The expected closure cost of $4 million, of which $1.4 million was previously accrued, are expected to be incurred over the next two years.
Looking at cash flow and liquidity, cash provided by operation for 2011 amounted to $77 million compared to cash provided by operations $105 million for 2010. Difference due mainly to an increase in trade receivable related to higher sales volumes.
The increase in working capital, our debt net of cash on hand at December 31, 2011, decreased to $248 million from $261 million of December 31, 2010. Our debt to adjusted EBITDA ratio at December 31st was at 1.7x, a historical low for Koppers.
After December 31st we had $6 million borrowed on our revolver, and we had a total estimated liquidity of just under $350 million.
Before I turn it back over to Walt, I would like to remind everyone that our business is seasonally impacted by demand for our products. The financial performance in the first and fourth quarters, tends to be similar and is historically lower than the second and third quarters.
At this time, I’d like to turn it back over to Walt.
Leroy Ball
Thanks, Leroy. During 2011, we saw volume improvements on our carbon materials and chemicals products around the world, driving sales and profitability to higher levels as demand and capacity utilization have increased.
The major in-market for the carbon materials and chemicals segment is aluminum. Although pricing for aluminum has fallen during the year, and resulted in capacity reductions in certain regions, the price has rebounded somewhat, and recent projections indicate that global aluminum production will increase by 5% or about 2.3 million tons in 2012.
Using a ratio of 1 ton of carbon pitch for every 10 tons of aluminum produced, this needs and additional 230,000 tons of carbon pitch will be required to meet this projected increase in production. According to recent projections, the Middle East expects primary aluminum production, to increase by 1.5 million tons by 2015.
This growth includes expansion of the EMAL's smelter at Abu Dhabi, which is expected to increase capacity from 750,000 tons to 1.4 million tons starting in the fourth quarter of 2013. In the [indiscernible] modern facility in Saudi Arabia, which will have a capacity of 740,000 tons with the first metal being produced by the end of 2012.
Leroy Ball
In addition to our carbon pitch products, we saw increased demand for our profitable downstream products, carbon black feedstock which is used in the production of carbon black for tires, and naphthalene used in the production of concrete and textiles. Phthalic anhydride product, continues to be a highly profitable product, and we believe the long term outlook is favorable, as it is tied closely to the U.S.
automotive and housing industry. Current projections indicate that 2012 North American automobile production will increase by 860,000 units in 2012, with the U.S.
light vehicle sales increasing to 13.6 million units. As mentioned earlier, orthoxylene prices which drives phthalic anhydride prices, had an all-time high level of $0.69 a pound in February.
Our carbon black feedstock and naphthalene products have benefited from increases in the production of rubber for the tire industry, and concrete for the construction industry as Asian economies continue to generate fairly high growth rates. Global tire production is projected to grow annually at 4% representing an additional 50 million tires per year for 2015, with majority of this growth coming from emerging markets in Asia.
The Asian growth entire demand is being driven mainly by automobile production, as automobile ownership rates and emerging markets continue to grow. Reports in indicate that current ownership rates in the western economies are in the range of around 500 vehicles for each 1,000 inhabitants, while ownership rates in China and India, are less than 50 vehicles for each 1,000 inhabitants implying many years of strong growth ahead in this market.
Cement production, an indicator for the concrete in market for our naphthalene product overseas, is projected to increase from 3.3 billion tons in 2010, to more than 3.8 billion tons in 2012, also, with the most of this growth coming from Asia. As we continue to grow our tar distillation capabilities in the Asian regions, we continue to benefit from strong demand for our downstream naphthalene and carbon black products.
We also announced earlier today that we have entered into a memorandum of understanding with Nippon Steel Chemical and several other parties, to build a 250,000 metric ton tar distillation plant and 2 downstream plants producing needle coke and carbon black in the Jiangsu province in China. While the downstream plants will be owned by Nippon Steel Chemical, Koppers will be the majority owner of the tar distillation plant.
I’m very excited about the expansion of our presence in the growing Chinese markets, and becoming a supplier of pitch for needle coke to a new partner.
Regarding the outlook for coal tar raw material, we have recently seen some reduced availability of coal tar in North America, Europe and Australia, due to the idling and lower production rates of certain coke batteries due to lower steel production, as well as alternative technologies have reduced coking requirements. This reduced availability coupled with increased demand for carbon pitch, is expected to result in higher tar cost in these regions as we move through 2012.
To the extent necessary, we have the ability to increase our current imports of carbon pitch into these regions, from other operations or from third parties, and we will also have the ability to extend our carbon pitch supplies through the use of certain petroleum feedstocks that are compatible with coal tar.
In our North American railroad business, we continue to see strong levels of crosstie purchases. For 2011, [indiscernible] were up 17% compared to 2010, with expectations for continued strong levels in 2012.
As noted earlier, we continue to see increases in volumes for commercial crossties, as the short lines continue to upgrade their rail lines to accommodate heavier rail carts. We estimate total capital spending by the Class 1 railroads was about $12 billion in 2011, but approximately $7.5 billion of this amount going into the maintenance of weight [ph] spending which includes crossties and rail joint products.
Recent projections for the railroad industry indicate that capital spending by the Class 1 railroads is expected to increase by about 8% to $13 billion in 2012. In addition to our North American railroad market will be exporting $9 million to $11 million of concrete - excuse me, of crossties into South America in 2012 which is a new growth market for this business.
Our proprietary borate treatment process was utilized at several of our treating plants during 2011, and this resulted in increased revenues and profitability in our railroad business. We also believe the addition of this product, along with the rail joint of our products, has enhanced the relationships with our important Class 1 railroad customer base, by expanding the overall range of products and services we provide.
As mentioned earlier, we closed our non-core carbon black plant in Australia due to difficult market conditions, and more recently, we announced that we are closing our wood treating plant in Granada, Mississippi. Our Granada plant has been a low-performing operation over the last several years, and the closure will allow us to consolidate production to other wood treating plant locations.
While decisions like these are never pleasant, we thought that they were necessary to reduce our overall cost structure, and improve the profitability of our business. We will continue to review additional consolidation options that could improve on our return on investment capital for the company as a whole.
Regarding the profit outlook for 2012, as I mentioned earlier, we have reflected our strategic plan targets in our most recent investor presentation. As noted in the presentation, our earnings per share target for 2015 is $6.50 a share, which will require significant earnings growth on an annual basis going forward.
Without providing a specific number for 2012, we believe our earnings growth will be in the range required to keep us on pace to meet our 2015 EPS target.
At this time, I would like to open the discussion for any questions that you may have. Carla [ph]?
Operator
Thank you, sir. [Operator instructions] Our first question comes from Saul Ludwig from Northcoast Research.
Please go ahead with your question.
Saul Ludwig
I’ve got 2 questions. The first, a simple one.
With regard to your negotiations with either rail customers or chemical customers and part of those negotiations where we’re driving for adequate pricing to recover cost, was there any, you might say, pushback or any loss of share or any diminuation [ph] in your relationship with any of your customers? That’s sort of question 1.
And question 2 is, you had your margin in the chemical business, the 8.4% in 2011. That 8.4% had a lot of different cross currents in it, you discussed some of them in the fourth quarter.
I recall that in the first half of the year, you were, you sort of missed the price increased, you had the coal tar cost increases but didn’t have anywhere near appropriate recovery. And when you look at what your margins have been historically in this chemical sector, you go back 2, 3 years they were well over 10%, 9%.
What should we be thinking about the margin sort of target if you will in the carbon material and chemical business in 2012 given that your comments about pricing were made, and you won’t have the plant costs, you shouldn’t have the carbon black loss?
Walter Turner
Okay. So thanks for that long question.
I’m sorry. I’ll try to remember everything you’ve mentioned there but starting off with negotiating a sales contracts.
So as I mentioned, we did negotiate and complete several long-term contracts in both business segments. And yes, one of the priorities here was to make sure that we would negotiate pricing and pricing formulas going forward that would help us with our larger improvement initiatives.
I think overall we’ve maintained our market share in both business segments. You might see one area where we did lose a little market share but increased the market share in another contract.
So overall I’m pretty confident that we’ll maintain the market shares that we have had historically in both business segments going forward.
Walter Turner
In regard to the margins that you were talking about and in terms of materials and chemicals, as we mentioned over the last 2 calls, we do have some very strong plans to improve margins going forward. And it’s starting to work, and we’re seeing improvement every quarter.
When you look at the current materials and chemicals business, you have to remember that there’s been a fairly strong paradigm shift, I’ll call it, in the aluminum industry. And we’re seeing increased production and, gosh, 2011 was a 10% increase in consumption of aluminum.
I don’t recall the exact production but it was in that 8% to 10% range as well. In 2012, we’re looking at aluminum consumption at around 7% or 8% increasing over 2011.
We’re also seeing aluminum production at least 5% maybe a tad higher. And as we’ll see in 2012 and we have seen over the last 2 years, an increased production is going to be primarily in the Middle East where we mentioned that there’s another 1.5 million tons of aluminum production coming on by 2015 as well as increased the production of aluminum in China.
And as you recall, a lot of the production that we supply in the Middle East is coming out of China out of both joint ventures. And as you recall, we have lower margins coming out of those 2 locations.
So with this paradigm shifting of aluminum and coming out of China and coming out of 2 joint ventures, you will see a lower margin as we go forward. So, it’s not really totally looking at margin improvement, per se, but we’re also looking at margin dollar increases as we go forward here.
Saul Ludwig
Okay, that sounds great. And the tax rate for - you said 2 to 400 basis points lower, what would that get you to, Leroy?
Leroy Ball
That’d be 32% to 34%.
Saul Ludwig
32% to 34% in 2012?
Leroy Ball
Yes.
Saul Ludwig
Got you.
Operator
Our next question comes from Steve Schwartz from First Analysis Securities Corporation. Please go ahead with your question.
Steven Schwartz
You’ve had some better quarters in China, and I’m wondering, is that solely because you’ve seen lower costs or is the competitive pricing situation also improving in Asia?
Walter Turner
It’s really a combination of several things, Steve. I think first of all, as we’ve been telling you the last couple of calls, both of our operations are running at full capacity, in fact, maybe a tad above main plate capacity [ph].
Also, we’ve seen a little bit of a reduction in cost towards this last probably 6 months or so. And on top of that, I think pricing in general has improved primarily because of the carbon pitch demand continues to increase.
And so, that puts us in a little bit better position as well as far as pricing of the product.
Steven Schwartz
Okay. So, it sounds like perhaps the oversupply condition in that region has improved.
Walter Turner
And I think it will, going forward, a we just mentioned about the Middle East growth in production.
Steven Schwartz
Sure, sure. Okay.
And then, let’s see, we’ve got a couple here. But, Walt, for my last one right now, on the railroad business, thank you for your granularity on kind of talking about the short line situation in your backlog.
Tell me if this is right then, this perspective; assuming the short line tax credit is not renewed in 2012, it sounds like your railroad business would be flat. And with the tax credit, there could potentially be upside.
Is that a correct perspective?
Walter Turner
It’s difficult to comment going forward here, but I guess a couple of comments, Steve. First of all, if the tax credits are not extended in 2012, based on what we’re seeing currently, based on the backlog that I mentioned and based on the money that’s going to be spent by the Class I and then also based on additional ties using the borate creosote treatment, I would think it’s going to be maybe a tad higher than flat.
Steven Schwartz
Okay. We finished the year, at least according to the RTA, with I believe a 12-month purchase rate of, like, 23 million ties.
You noted that the insertions were about 20 million and are expected to be similar in 2012. Do you believe that there’s a build in inventory right now and that purchases themselves could dip below the level of insertions in ’12?
Walter Turner
First, Steve, I have a difficulty with the 23 million number. I really don’t think it was quite that high, but, again, if that’s what RTA is commenting, I can’t argue with RTA.
But I would think it was not quite that high. But I can tell you that 2011 was a very strong procurement year for Koppers.
As I mentioned, procurement was up about 17%. In raw numbers, we were a little over 1 million ties higher in ’11 than we were at 10.And we continue to hold a pretty, pretty good position on the share that we’re procuring for the railroad industry out there.
There was a little bit of inventory perhaps, but I can tell you that with the increased commercial business, 2012 is going to be a very aggressive procurement year as well.
Operator
Our next question comes from Laurence Alexander from Jeffries and Co.
Laurence Alexander
Just a couple of questions. First, your comment on CM&C margins and how the focus is less in 2012 on margin improvement than on just profit improvement.
Are you implying that you’ve - that there’s a chance that margins will be down this year or are you fairly comfortable margins will be up but it’s just hard to tell how much given all the moving parts?
Walter Turner
I’m fairly confident the margins will go up. I think we’ve seen the improvement over the last 2 quarters and our goal is to continue that, as we have had dilution over the last 2 years, and so our focus is on that.
It’s focused on managing our raw materials cost better; it’s focused on improving plant operation costs. It’s also on product pricing.
We’ve had some good improvement on phthalic pricing - carbon black pricing, naphthalene’s been a little weak in the last, let’s say, 4 or 5 months. But overall, our focus is on getting margins to a point that we’d think it’s justifiable for this business.
Laurence Alexander
And in terms of the new carbon pitch contracts, should we be thinking of this as a multi-year benefit that’s going to roll in slowly in 2012 or is most of the benefit going to be realized in 2012?
Walter Turner
Well, I can say that - you know, we’ve made changes in our pricing formulas every chance we get. And I think that you’re going to see more semi-annual and quarterly pricing than you have in the past.
And the multi-year contracts would include those. You know, as we go forward here and you continue to see the aluminum industry growing, it could use a 7% CAGR, if you will.
Each year is going to continue to be a little tighter on raw materials, right? We’ve got the assets and the capabilities to expand our raw materials supplies, it’s going to be a little costlier, but there’s just going to be some pressure there.
But to answer your question Laurence, the emissions are going forward as we’ve been talking about here to improve margins and really providing quality on-time pitch to the smelters.
Laurence Alexander
And then lastly, could you give an update on your thoughts on allocation or capital particularly for pension funding and M&A away from your core businesses into the maintenance of way adjacency?
Walter Turner
I’ll take the first - or the second question in regard to acquisitions and what have you. As you know, we did not make an acquisition in 2011 even though we’re working in many different areas and have some fairly good areas that we’re working on.
I can tell you this announcement that we made this morning on SUNY [ph] in MOU with Nippon Steel Chemical is a very exciting project and we’re looking at a few others similar to that. So, we’ll continue to focus on M&A, continue to focus on -- in our capital spending which has been running around $32 million to $33 million a year.
That will continue. But again, it’s really - I look at Koppers as being a procurement arm for the aluminum industry as well as the other markets that we’re involved in here.
And as we see product demand increasing around the world, Koppers will be there working with our current and potential new customers. From the pension, Leroy.
Leroy Ball
Yes. Laurence, from a pension standpoint, we have acquired contributions this year of approximately $13 million.
As we’ve communicated in our investor presentation we are evaluating -- well, let’s put it this way. With our goal to get to a full-refunded status by the end of 2015, that’s certainly going to require additional contributions.
So, we’re evaluating at this point how much and the timing of those contributions over the next couple of years. So, we can’t -- I can’t say anything at this point because we haven’t made a decision but certainly, I would think that you would see higher contributions this year.
Operator
Your next question comes from Liam Burke from Janney Capital Markets.
Liam Burke
Walt, you mentioned briefly about exporting to South America, how do you see that opportunity over time?
Walter Turner
Well, it’s a little bit early to comment about the future but I can tell you the purchase order that we received from Vale in Brazil is I think a great opportunity to continue on a longer term basis. Typically, what they’re using in Brazil for example is a eucalyptus species type wood that some is treated, some is not treated, but the life which they’re getting from these eucalyptus species ties has a very short life compared to what we see here in North America.
So obviously their interest is to increase that life by using hardwoods and with our large procurement arm in our 10 wood treating plants I guess we’re not denying that without Granada, but with our 9 wood treating plants here in the U.S., we have a great opportunity to supply continually into the long term. And it’s not just Vale, we’re talking to other railroads as well in South America.
So there is a great prospect here for a longer term export market for our railroad products including others, the joint bars and other areas that we can be a strong partner with the South American operations.
Liam Burke
Now, would you be able to service the growing demand out of North America or would it require actual distribution operations locally?
Walter Turner
Where we - I mean we’re just focused on 2012 at the moment and obviously we have treating capacity in the procurement arm to do that with. Going forward, I think you’ll be seeing some other strategies that will be in place to continue on with that.
Operator
Our next question comes from Richard Johnson from RBC. Please go ahead with your question.
Unknown Analyst
I have a broad question and it may have been covered during your discussion. But I understand and if your raw materials inputs go up and you can pass those through that your gross profit percent will go down, I understand that.
When I look at the quarter-over-quarter of 2011 versus 2010, the gross profit percent went down, which I understand, but the gross profit dollars went down 30% from –- to 27-5 from 39-3. It’s probably a complex question.
Are there a couple of major things and what level of gross profit percentage do you think you might come back to, but I’m really mostly asking about the 30% decline in the gross profit dollars quarter-over-quarter.
Leroy Ball
Let me address the margin issue first. Again, going back to things that we have publicly stated in terms of our goals and Walt has discussed a little bit about earlier in terms of initiative that we have to grow our EBITDA margins and there’s a good piece of that that will come to from growing the gross profit margins as well as keeping our operating expenses in check.
Our goal over the next several years is to get a 200 basis point bump from our overall consolidated margins. We expect a good bid of that to be frontend loaded how it might be split between CM&C and R&UP, I’d say probably CM&C would be a little more than the 200 whereas R&UP would be on the lower end of it but with the combination of the 2 we’re shooting for that 200 basis points and the expectation would be that a lot of that would come within the first 2 years.
So that’s the overall goals.
Operator
Our next question comes from Chris Shaw from Monness Crespi Hardt & Co.
Chris Shaw
First I just want to confirm, the Dutch plant outage that was just naphthalene and that was $800,000 impact? Did I hear that correctly?
Walter Turner
Yes.
Chris Shaw
That -- there was -- none of the other parts of the plant were down on the pitch or anything like that?
Walter Turner
No. We continued to distill coal tar.
It was just the naphthalene unit that we found for about 40-some days.
Chris Shaw
Okay. And then, you might have also mentioned that the SG&A sort of spiked a bit sequentially from third quarter to fourth quarter.
What was the reason for that?
Walter Turner
The SG&A from the third quarter to the fourth quarter?
Chris Shaw
Yes, is that normal seasonality and like share-based compensation or something?
Walter Turner
Let me go back to take a look at the items that I know. I know I outlined a bunch of them from a year-to-date standpoint.
Certainly, we talked about previously our compensation and people costs are up. That I know for sure.
Looking at some of the other items here, we had some -- we had some increased benefit cost during the quarter that would have contributed to that. We had some -- we had some costs again for our European consolidation project.
So, probably the combination of those would have really contributed to the quarterly increase.
Chris Shaw
Okay. And then going back to the sort of the raw material and the pricing issue, are there any -- any talk about some contracts that -- new contracts down [ph]?
But is there - does the year end or as we enter 2012, is that like a significant date when new pricing can come in or new contracts can be negotiated? I mean, should we see any meaningful step up in the first quarter for pricing?
Walter Turner
Well really, I can’t really comment too much about that. But I can tell you that when we negotiate the longer term contracts which we had several going into 2012, that you usually do see an increase in pricing and sort of setting a new standard or a new margin, if you will, for that contract that occurs.
But I think you will ultimately see that by the end of the first quarter.
Chris Shaw
Okay. And then on the China MOU - are you only going to be producing needle coke, does it sound like or are you not going to be doing any pitch as well?
Walter Turner
No. This Memorandum of Understanding is primarily with Nippon Steel Chemical who would be building and operating a needle coke plant, and obviously needle coke would be supplied to the electrode industry.
And they would also build a carbon black plant next door to the tar installation plant that we, along with a partner would build the distillation unit and supply the necessary pitch feedstock for the needle coke operation.
Chris Shaw
So, it’s all going to be pretty much self-contained?
Walter Turner
Yes. It’s a very exciting project for us.
And we’re obviously working on -- we have a lot of work to do here yet. But on the surface, I can tell you it’s one of the more exciting projects that I’ve seen for Koppers in China.
Operator
Our final follow up question is from Steve Schwartz again from First Analysis Securities Corporation. Please go ahead, sir.
Steven Schwartz
Walt, if we could just go back to the -- to the new joint venture opportunity. I’m trying to understand what you guys will take from this plant.
If you send off all the heavies to the needle coke operation and maybe it’s not all but it’s kind of what I’m asking. If you send off the heavies you don’t have much pitch left.
And then it sounds like your creosotes slash carbon black feed goes to the carbon black plant, does that leave you really only with naphthalene? What -- can you kind of give us an idea of what you walk away with?
Walter Turner
Sure, Steve. It’s -- well we still have a little bit of work to do here but I can assure you that we will have more than -- more products as we go forward from that operation.
I mean, you’re right. The product that we would be selling for the needle coke application, you would have a naphthalene stream that would come off that which would be hard.
And maybe a little bit of carbon light feedstock, per se. But we will be producing more than just the requirements for the needle coke plant.
So it would be more product line than what we’re talking about just on the MOU.
Steven Schwartz
Okay. So but if you’re distilling 250 KMT, you’re getting about 125 KMT in pitch just to use basic numbers, how much of the pitch do you actually get to sell?
What doesn’t go to needle coke?
Walter Turner
I really can’t comment on that just yet.
Steven Schwartz
Okay. What kind of capital requirements for the facility?
In the past, you’ve been able to offer your technological expertise. Will this be the first one that actually requires dollars?
Walter Turner
No. This is - again, it’s a tad early but the total investment for the tar distillation fees -- we just built a plant 3 years ago, the TKK joint venture and we’re probably looking at somewhere around $55 million to $60 million in investment.
And obviously, we’ve got a lot of interested parties there to assist us in looking at the borrowings and so forth. So, I really cannot comment yet how much cash we’ll put up front but it would be similar to what we’ve done in the past.
Steven Schwartz
Okay. And Leroy, you confirmed for Chris the $800,000 impact, I think that’s to profit, but you guys were also in your prepared remarks using $2.9 million.
Is that the revenue impact?
Leroy Ball
No. The $2.9 million included the carbon black.
Walter Turner
Included the carbon black as well as naphthalene.
Leroy Ball
Yes, included the difference in the carbon black operating loss compared to the carbon black loss for the year. Are we talking about the full year number?
Steven Schwartz
No. That sounds right then.
So, you’d have $2.1 million - for the carbon black facility.
Leroy Ball
That’s right.
Steven Schwartz
Okay. And for the carbon black facility, Leroy, you mentioned, it’s probably a draw down in working capital but for the first quarter of ’12 should we expect any kind of impact to margin or gross profit from this facility, a sell out of inventory or anything like that?
Leroy Ball
Yes. It will take maybe a quarter or 2 before this gets classified as discontinued operation.
But we would expect maybe $0.5 million or so of impact probably over the first quarter or 2 but it will ultimately be classified as discontinued operation. It’s just a question of whether it would be in the first or second quarter.
Steven Schwartz
Okay. And then with respect to this tie opportunity in Latin America, I recall seeing that Axion, the composite tie producer has opened a facility in the area.
Did you have to compete against like composite ties and so forth to get this business? And how would you classify the profitability of this opportunity?
Walter Turner
I’m sorry, I really can’t comment on whether we were competing with Axion or not but I do know that Vale and other railroads there in Brazil are looking at a very good quality wood tie which is -- is what we negotiated on. Again, I’ve not heard too much recently about this Axion tie but I think they’ve got a ways to go to really prove the credibility of the tie.
Steven Schwartz
Okay. Would you rate the profitability of this Latin American above, at or below your typical where the tie business overall stands?
Walter Turner
Well, I think we’re certainly have to be at or above or we wouldn’t provide that product.
Steven Schwartz
Sure. Will you be borate-treating these ties going down there?
Walter Turner
Not in the beginning but that could lead to something further down the road, Steve.
Steven Schwartz
Because that could boost profitability, is that right?
Walter Turner
It could. But at the moment it’s not -- does not include the borate.
Steven Schwartz
Yes.
Operator
Thank you, Mr. Turner.
This concludes the Q&A session. Please continue with any points you wish to raise.
Michael Snyder
Thank you, Carla [ph]. We thank you all for participating in today’s call.
And I appreciate your continued interest in the company. We are optimistic that sales growth we enjoyed throughout 2011 will be sustained and will increase in 2012.
Our acquisitions over the last several years have helped us capitalize on our growth -- global growth and demand for in-products and we will continue to pursue our strategy of expanding our presence in the key end markets in the geographic regions where we make and sell our core products. While we didn’t complete any acquisitions during 2011, be assured that this continues to be a strong focus for us in 2012.
And we are hopeful that we will be able to successfully grow our business and profitability through the acquisitions as the year progresses. And finally, we remain firmly committed to enhancing shareholder value by executing our strategy and providing our customers with the highest quality product and services while continuing to focus on safety health and environmental initiatives that we have.
Thank you.
Operator
Thank you. This does conclude the Koppers Holdings Inc.
fourth quarter of 2011 earnings conference call. Thank you for your participation.
You may now disconnect.