Operator
Good morning, and welcome to U.S. Silica's 2012 First Quarter Conference Call.
Just a reminder, today's call is being recorded, and your participation implies consent to such recording. [Operator Instructions] With that, I will turn the call over to U.S.
Silica.
Bradford Casper
Good morning, everyone. I'm Brad Casper, Vice President of Corporate Strategy here at U.S.
Silica. With me today are Mr.
Bryan Shinn, President and CEO of U.S. Silica; and Mr.
Bill White, our CFO.
Bradford Casper
Before we begin, I would like to remind all participants that during the course of this conference call, we will make comments that provide information other than historical information and will include projections relating to the company's future prospects, revenues or profits. These statements are considered forward-looking statements under the Safe Harbor provision of the Private Securities Litigation Reform Act of 1995, and are subject to risks and uncertainties that could cause actual results to differ materially from those projected.
These statements reflect the company's beliefs based on current conditions, but are subject to certain risks and uncertainties that are detailed on the company's press release and public filings and we incorporate these by reference for today's call.
Additionally, we’ll refer to the non-GAAP measures of adjusted EBITDA and segment contribution margin during this call. Please refer to the press release or our public filings for a full reconciliation of adjusted EBITDA to net income and definition of segment contribution margin.
At this time, I'd like to turn the call over to Mr. Bryan Shinn.
Bryan Shinn
Brad, thank you very much. Good morning, everyone, and thank you so much for joining us for U.S.
Silica's first quarter 2012 earnings conference call.
Bryan Shinn
During the call today, we will reference a few charts that are available on our website under the Investor Resources section, and I'd like you all to follow along with the presentation online. We also hope that everyone has seen the press release that we issued this morning regarding our first quarter results.
Later today, we expect to file a quarterly report on Form 10-Q with the Securities and Exchange Commission.
I will begin today with a short summary of our first quarter results then discuss recent trends in the Oil & Gas Proppants market and relevance to U.S. Silica's business, followed by an update of our key growth initiatives.
Bill White, our Chief Financial Officer, will then review our financial results for the first quarter in detail and will update our guidance for full year 2012.
I'm pleased to announce today that we had record performance in the first quarter of 2012, delivering the best quarterly financial results in the company's history. Our revenues increased by almost $40 million year-over-year to more than $102 million.
Our contribution margin more than doubled from $21 million to $47 million. Adjusted EBITDA increased by over 100% to $37 million, and earnings per share grew from $0.07 to $0.37.
Our strong quarterly results were driven by excellent performance in our Oil & Gas unit and further enhanced by solid results in our Industrial and Specialty sector.
As we discussed in our fourth quarter earnings call, U.S. Silica completed a capacity expansion of more than 1 million tons of high-quality Northern White frac sand at the end of 2011.
We brought this capacity online as planed and our facilities are operating at designed rates. As many of you are aware, the majority of this expansion volume was sold under contract before start-up.
This increased contract sales volume coupled with our ability to satisfy customer needs with spot market sales resulted in strong revenue growth in Oil & Gas Proppants compared to both first quarter 2011 and sequentially compared to fourth quarter 2011.
During the first quarter of this year, we did experience a rapidly-changing Oil & Gas marketplace. Continued low natural gas prices drove redeployment of drilling rigs and frac crews toward oil and liquid-rich basins such as the Bakken and Eagle Ford.
This created numerous supply chain disruptions for our customers while also changing the overall proppant demand mix. We were able to rapidly respond to this by effectively utilizing our operational flexibility, supply chain expertise and transportation infrastructure to deliver the right products to the right basins at the right time.
By working closely with our customers to meet their needs in real-time, we demonstrated the value of the close partnerships that we've created together. By the end of the quarter, many of our customers realigned their supply chain processes and as a result, we saw demand from contract customers accelerating in March, and trend has continued into April.
While overall we view this as a positive trend, it may result in slightly lower average selling prices in the second quarter due to a projected higher proportion of contract sales versus spot. Further, we believe that sales price variability will increase in our Oil & Gas sector going forward depending on a number of factors, including which customers we sell to, product mix, point of sale and end-use basin.
Our business team continues to actively manage all of these factors to maximize our EBITDA.
Our Industrial and Specialty segment also performed well in the first quarter of 2012. Both volumes and average selling price in this segment increased over the prior year, leading to 8% growth in revenues year-on-year.
Sales into our Glass segment were strong for the quarter as a result of higher demand from our flat glass customers.
Another sector that performed well in the first quarter was Building Products. Due to the relatively mild winter, we saw early strong demand from customers in this market segment.
While we're obviously very pleased with our short-term financial results, our team is highly focused on flawless execution of our 2012 business plan and implementation of a robust, long-term strategy resulting in continued industry leadership and increasing margins. As part of this strategy, we're developing opportunities that provide the right kind of growth for our company.
These include acquisition of high-quality API spec, frac sand reserves, development of Greenfield sand mining and processing sites, entry into the resin-coated sand business, strategic acquisitions, additional investments in supply chain and logistics, as well as potential alliances, joint ventures and other strategic partnerships.
I would like to take a few minutes this morning also to update you on 2 of our growth projects that are currently underway. The first is our entry into the resin-coated sand market.
As mentioned during our fourth quarter call, we're constructing a facility designed to produce up to 400 million pounds annually of this value-added product. We've initiated plant construction in Rochelle, Illinois and expect this facility to be operational by the first quarter 2013.
The silica quartz substrate for this facility will come from our nearby plant in Ottawa, Illinois. As a result, we will enjoy the ability to quickly shift output by grade to match demand and reduce substrate shipping costs.
The capital required for this project is expected to be in the $42 million to $44 million range. Additionally, we're building the Rochelle plant with infrastructure that will allow us to double capacity to a total of 800 million pounds annually in a relatively short period of time based on market demand.
The second major initiative that I want to discuss this morning is the construction of a Greenfield raw sand plant in Sparta, Wisconsin. In December 2011, we acquired property and reserve for this facility and in early January 2012, we received a permit to begin construction.
At this time, we're happy to announce that our Board of Directors has approved construction of a new facility at this location, and we expect it will initially produce 750,000 to 850,000 tons annually. We've recently broken ground on the construction of this facility and expect it to be fully operational by the end of the second quarter 2013.
Total investment will be in the range of $50 million to $60 million.
Our Sparta facility will be designed for flexible production output to match changing demand patterns real-time while maintaining a cost per ton that is in line with our existing production facilities. We expect the plant to initially produce substantially all coarse material for the oil and liquids-rich basins and given its location and direct rail access, logistics will be very attractive to important basins such as the Bakken.
As with the Rochelle plant, we're building the infrastructure for this facility to rapidly scale capacity based on market demand. We expect the annual EBITDA from these 2 projects to ramp up during 2013 to an approximate annual value of $50 million to $60 million by 2014.
Total projected capital expenses for both projects is approximately $100 million.
Now I will turn the call over to our Chief Financial Officer, Bill White, to discuss our financial results, 2012 capital spending and financial guidance. Bill?
William White
Thank you, Bryan. I'll start with providing financial highlights for the first quarter of 2012 and then provide an update on our expected first half and full year 2012 performance.
William White
As Bryan noted earlier, the first quarter set another record for U.S. Silica in terms of earnings as measured by adjusted EBITDA and by net income.
There were more than 1.7 million tons sold in the first quarter compared to 1.5 million tons in the first quarter of 2011. The approximately 20% increase was primarily in the Oil & Gas Proppants segment.
The revenues for the first quarter of 2012 were $102.6 million compared to $64.4 million for the same period in 2011. Nearly all of the revenue increase came from the Oil & Gas Proppants segment as we leveraged additional volumes from the ISP business towards growing end market demand for frac sand.
For the first quarter of 2012, adjusted EBITDA was $37 million, net income was $19.1 million and earnings per share was $0.37 per share compared to adjusted EBITDA of $16.7 million, net income of $3.5 million and earnings per share of $0.07 for the first quarter of 2011.
Volumes for the Oil & Gas segment were 679,000 tons and the contribution margin for the Oil & Gas segment was $35.1 million for the first quarter, as compared to 434,000 tons and a contribution margin of $11.5 million for the first quarter of 2011. Volume for the ISP segment was 1,064,000 tons and the contribution margin for the ISP business was $12.4 million for the first quarter of 2012 as compared to 1,035,000 tons and a contribution margin of $9.9 million for the first quarter of 2011.
SG&A expense was $9.9 million for the first quarter of 2012 as compared to $5.3 million for the same period in 2011. The growth in SG&A was driven primarily by increased staffing to support the growth in the Oil & Gas segment and to meet the additional administrative requirements of a public company.
Interest expense was $3.8 million as compared to $5.4 million for 2011. The decline in interest expense year-over-year was due to refinancing our senior debt in the second quarter of 2011.
Turning to cash flow and liquidity, cash and cash equivalents were $84.6 million as of March 31, 2012 as compared to $54.6 million as of March 31, 2011, with the increase coming from the proceeds of the IPO. U.S.
Silica incurred capital expenditures of about $15 million in the first quarter of 2012, mainly due to the construction of our resin-coated production facility in Rochelle, Illinois and pre-payments for equipment with long lead times that will be utilized at our new Sparta, Wisconsin plant.
Now we want to spend a few minutes reviewing the financial results that we expect to achieve in 2012. Items which we considered in this outlook include spot pricing volatility for Oil & Gas products, continued migration of rigs between basins, potential operating disruptions for maintenance and logistical factors and start-up costs and construction-related expenses related to the Rochelle and Sparta projects.
Given these and other factors, there can be some volatility in our production or sales rates from quarter to quarter.
For the first half of 2012, we expect revenue of approximately $192 million to $204 million and adjusted EBITDA of $72 million to $75 million. For the full year of 2012, we reaffirm that revenues will be approximately $395 million to $420 million and adjusted EBITDA will be approximately $142 million to $150 million.
We're raising the range for capital spending slightly to between $100 million and $115 million, of which approximately $15 million is maintenance CapEx. The bulk of the CapEx during the remainder of the year will be directed towards our Rochelle and Sparta plants currently under construction.
These ranges show substantial growth from 2011 with revenues expected to grow by at least 30% and adjusted EBITDA by approximately 50%. We're confident in reaffirming that we will achieve these results, as the primary drivers are already in place with the expansions of the Ottawa and Rockwood plants and the improved Oil & Gas segment pricing from recently signed contracts with well service providers.
I will now turn the call back over to Bryan.
Bryan Shinn
Thank you very much, Bill. Well, that concludes our prepared remarks.
I would like to reiterate that we're very pleased to have had record financial performance in the first quarter and that we expect to deliver against our financial guidance for the year. Now let's open the lines up for questions.
Operator
[Operator Instructions] Our first question is coming from Doug Garber from Dahlman Rose.
Douglas Garber
The first question I had was about your contract coverage. In terms of your guidance on the revenue line, how much of that is already sold in the contract market and how much of that should come from the spot market?
Bryan Shinn
So Doug, we have about 70% to 80% of our volume covered under take-or-pay contracts and those contracts run through the end of 2013 at the earliest, and then some run for another 2 to 3 years beyond that.
Douglas Garber
Okay. And the spot market availability, can you give us any color as to what grade of sand you have available?
Have you designed it so you have more coarse material available in this market or is this just kind of run-of-the-mine?
Bryan Shinn
So our spot availability is probably a little bit coarser than run of mine. And so that's how we designed it when we went out and put together the take-or-pay contracts.
Douglas Garber
Okay. And also, I wanted to just get an update on, I guess, pricing trends probably more in the spot market than the contract market.
And specifically, are you seeing variance by different basis -- basins, rather, and could you just give us color on the magnitude of the differences you're seeing in the different basins?
Bryan Shinn
Yes, it's a great question, Doug. And I guess the way I look at the spot market is that the pricing is primarily driven by the kind of local supply/demand balance.
So as you mentioned it's kind of a basin-by-basin phenomenon, and the change is obviously in real time. What we saw in Q1 was the high number of equipment and crew moves associated with the lower natural gas pricing creating proppant shortages, kind of temporary shortages across a number of basins.
And these shortages would come and go. A result of that was a pretty robust spot market in terms of volume and price.
And the good news for U.S. Silica is that with our multi-plant operations, supply chain capability and infrastructure, we're able to rapidly respond and increase spot sales in Q1 to support our customers.
Regarding the basins, certainly the basins where a lot of the crews moved to, i.e. the oil basins, had more spot shortages of products, so places like the Bakken and the Eagle Ford.
We sold quite a bit there in quarter 1. But similarly other basins as well, Marcellus was very active for us on a spot basis.
And basically, anywhere where the dynamics were changing and that required kind of a rapid supply chain response by our customers tended to create those kind of short-term imbalances.
Operator
Our next question is coming from Ben Swomley from Morgan Stanley.
Benjamin Swomley
Sorry if I missed it, but did you provide a breakdown of revenue between Oil & Gas and Industrial segments?
William White
No, we didn't provide a breakdown of revenue. We did break down the volume and the contribution margin.
We're not breaking down the revenue partly because there is a fair amount of transportation revenue in that, and so we're just looking to the guide towards volume and contribution margin.
Benjamin Swomley
Okay. On the spot market pricing trends, I just wanted to follow up a couple of your comments just now.
Specifically in the Bakken and the Eagle Ford where you're seeing stronger demand for coarse-grained white sands, what are the pricing trends you're seeing there? You mentioned that there was some temporary supply shortages and maybe spot pricing moved up higher.
But I guess with regards to the price that you are going -- that you expect to realize over the next sort of 6 to 9 months, how do you see those pricing trends evolving?
Bryan Shinn
Yes, it's a great question, Ben. And it's a little bit hard to predict because the spot market, kind of by definition, comes and goes.
We continue to see a robust market out there for sure. We are seeing some interesting trends around our contract customers that's driving some changes as well.
We're actually seeing our contract volumes increase, so the requests from our 9 take-or-pay contract customers for additional volumes are actually going up. And some of those customers are actually requesting purchases beyond their contract volumes.
So we're working with them on that.
Benjamin Swomley
Are they willing to pay a price above their current contracted price for those incremental volumes?
Bryan Shinn
So we've seen some of that. And obviously, we're working closely with these customers to help meet their business needs out in the basins.
I would say that as the service companies have adjusted to kind of the new reality of where the demand is across the basins, they're probably doing a better job from a supply chain perspective of planning out their profit needs. And so that will probably ease the issues with supply/demand imbalances that we saw a lot in quarter 1.
So there could be some kind of leveling out of that imbalance as we go into quarter 2 and quarter 3.
Benjamin Swomley
Okay. And just with respect to your increasing CapEx, so it sounds like previously, we were expecting a sort of $70 million to $95 million in CapEx.
We knew that the resin-coated Phase 1 was underway. So presumably, the increasing CapEx is targeting the Sparta, Wisconsin facility.
William White
That's correct. It's -- the permitting process for Sparta has gone very well, the -- we've had good weather to start making -- to start activity in that area.
So it is more Sparta-related than it is related to the resin-coated sand business.
Benjamin Swomley
Okay. And just one last question on the resin-coated expansion.
One of your competitors decided to delay its building out of new resin-coating capacity. And I'm wondering what are your thoughts, what are you seeing in terms of resin-coated pricing?
What are you -- how are your expectations evolving in terms of payback on that project?
Bryan Shinn
So as we look at the resin-coated project, Ben, we see it as a natural forward integration for U.S. Silica.
And as we said previously, we expect to have the initial 400 million pounds online by the end of Q1 2013 in Rochelle. And we're really excited about this project because we think we have a great competitive position in the market.
The plant that we're going to be building in Rochelle, Illinois is only about 30 miles from our flagship plant at Ottawa. And that gives us outstanding access to low-cost, high-quality Ottawa sand that can be used as a feedstock.
And then from a downstream perspective, the plant is ideally situated. It sits at the intersection of 2 railroads, BNSF and the Union Pacific.
So we think we're going to have a very competitive facility and also, we have the flexibility there to be able to quote exactly what the market wants. So more 20-40, more 30-50, whatever the market needs, we can handle that.
So we think our competitive position is going to be outstanding. As far as the market itself, resin-coated sand is probably a bit more balanced from a supply/demand perspective than the raw sand.
But we've done a lot of analysis on this, and we believe that the market is going to tighten again in 2013. So just as we're bringing our plant online, we feel that the market will be tightening up.
So even if there's some short-term price pressure on resin-coated sand, it's a value-added product and, as I said, a natural sort of forward integration for U.S. Silica, very attractive margins for us.
And so we're very confident about this project and very excited to get the facility online.
Benjamin Swomley
So what do you think tightens the market in 2013? Specifically, what's driving that?
Bryan Shinn
Yes, so it's just the supply/demand effect. If you look at the supply that's coming online and you look at the projected demand by basins across the country, we spent a lot of time both on the raw and the resin-coated sand side putting together proprietary supply/demand models that we use to make decisions in our business.
And so the data that's coming from that is what's driving that comment.
Benjamin Swomley
It sounds like that's a demand growth sort of on the rig count side drilling activity in oily liquids plays or?
Bryan Shinn
Yes, that's right. But also, we're looking at the capacity that's projected to come online as well, obviously.
Operator
[Operator Instructions] Our next question is coming from Jeff Bernstein from AH Lisanti.
Jeffrey Bernstein
You guys alluded to, I guess, a potential in Q2 to see a little bit of a shift from spot to contract and perhaps some impact on ASP. Can you just flesh that out a little bit more for us?
Bryan Shinn
Yes, so it's a good question, Jeff. And I think that the way to look at it is that our contracts, particularly the new contracts that we signed at the end of 2011 for our incremental volume that we brought online, the million-plus tons that we brought online this year, were signed at a very good price point.
It was at the end of 2011, and we're very pleased with those contracts and with the customers that we sell to there. With that said, typically the spot pricing is going to be a bit higher.
And as I mentioned, it's hard to know exactly what the volume trend is going to look like there. But we're also very conscious of supporting our contract customers and helping them achieve their business objectives.
So when contract customers, our most important partners going forward ask us for additional volume, certainly we want to do everything that we can to work with them to fulfill those needs.
Jeffrey Bernstein
Got you. And then one of the bigger service companies in North America on their call talked about an outlook for absolute price declines in proppants which they sort of said generically in the second half of the year next year.
When I followed up with them and say -- is it sand, is it ceramic, what is it exactly, they said, "Well, that was really kind of a public service message to all the suppliers. We know they're bringing on capacity and we're going to want lower prices."
Well how do you respond to that public service message?
Bryan Shinn
Well, I guess the way I look at it, Jeff, is that we to kind of look at our reality. Every company looks at things a little bit differently, depending on their situation.
And what we've got at U.S. Silica is the product that's in most demand in the market.
That's our Ottawa White sand. It's an outstanding product, and it's really what customers want.
And then we couple that with the ability to deliver that product exactly where people want it, when they want it. And so we view ourselves as having a really strong offering in the market.
And we think that it's fairly priced based on the value that we bring. Certainly, we're always talking to customers about these things.
But look, I've been doing sales and marketing for over 20 years, and I don't think I've ever met a customer that didn't want a lower price, right? So we certainly understand that.
But we feel like our offering is very fairly priced in the market today, and we deliver a tremendous amount of value to our customers.
Operator
Our next question is coming from Jack Kasprzak from BB&T.
John Kasprzak
I wanted to ask about a comment you made on the industrial side, some of the strength you saw there in the quarter, specifically in Building Products, and we know the weather in the first quarter was very good, mild. Has that continued into the second quarter with regard to industrial demand on the Building Products side?
Bryan Shinn
Yes. So I can't really speak too much about second quarter at this point, but I would say that we certainly feel good about our Industrial business.
It's off to a very strong start this year, Jack. And as you’ve observed, Building Products looks like it's going very well.
Some of that's driven by the weather, some of it is driven by the efforts of our sales team to penetrate new accounts. But many of our other sectors, we think, have a lot of upside as well, the flat glass market, the foundry sector.
It's one of the interesting things about U.S. Silica that -- I mean, obviously you know well, Jack, from your industrial background, but we obviously have a whole another side to our business that provides value, and I think will give us a lot of upsides into the future.
And as we said a couple of times here, part of our mission on the industrial side of our business is to try and move more towards a performance materials business. And so we're focusing on some really interesting growth projects and opportunities there, which should add significantly to our bottom line in the coming years.
John Kasprzak
What can you say about pricing on the industrial side? You made a lot of comments on the proppant side for obvious reasons, but do you expect pricing on the industrial side to be generally a little higher this year?
What color can you offer there?
Bryan Shinn
So generally, we've done well historically around industrial pricing. And if you go back and look at trends in this industry, it's done pretty well.
I think we typically -- and Bill could help me with this number, but we've typically been in the 4% to 5% a year pricing. So we expect to continue to grow price.
And as on the industrial side -- or sorry, the Oil & Gas side of our business, we provide a lot of value to customers. Many of our industrial customers we've been doing business with for decades.
And so we have a great working relationship with them. And so I would expect that we'll continue to get compensated for the value that we bring.
Operator
That concludes our question-and-answer session. I'd like to now turn the floor back over to management.
Bryan Shinn
Well, thank you very much. I really appreciate everyone joining us this morning.
As we said in our prepared remarks, we're very excited about our strong start to 2012. And certainly as you saw in our financials, we had excellent performance, and we continued on our planned growth trajectory for 2012.
As I think you're all aware, our business model is not dependent on just 1 or 2 shale basins. We believe we have the product line and logistics capabilities to effectively meet the needs of our customers.
And we also feel very comfortable with the outlook that we provided this morning and believe we're well positioned to perform through the periodic market volatility that we might see and certainly as we've recently seen in quarter 1. We also believe we've been very prudent in our outlook and certainly, if there are future strategic changes in the market that could materially impact our business, we'll keep you all updated.
So thanks again, and everyone have a great day.
Operator
Thank you. This concludes today's teleconference.
You may disconnect your lines at this time, and have a wonderful day. We thank you for your participation today.